How To Make Outdoor Table Out Of Pallets

How To Make an Outdoor Table Out of Pallets

Repurposing pallets into functional and aesthetically pleasing outdoor furniture has gained significant popularity as a sustainable and cost-effective approach to furnishing patios, decks, and gardens. Wooden pallets, often discarded by businesses after transporting goods, provide a readily available and versatile material for a variety of DIY projects. Building an outdoor table from pallets is a manageable undertaking that allows individuals to customize the design, size, and finish to suit their specific needs and preferences. This article will detail the steps involved in creating a durable and attractive outdoor table from recycled pallets.

Sourcing and Preparing Pallets

The initial step in constructing a pallet table involves sourcing suitable pallets. It is important to prioritize safety and sustainability when selecting pallets. Not all pallets are created equal, and some may have been treated with chemicals that are harmful to human health and the environment. Look for pallets marked with an "HT" stamp, which indicates that they have been heat-treated rather than chemically treated. Avoid pallets marked with "MB," as this indicates fumigation with methyl bromide, a highly toxic pesticide. Local businesses, construction sites, and landscaping companies often discard pallets. Inquiring about obtaining these discarded pallets is a good starting point. Online marketplaces and classifieds can also be a source of used pallets.

Once pallets have been acquired, a thorough inspection is necessary. Check for any signs of damage, such as broken boards, protruding nails, or rot. Pallets with significant damage should not be used for furniture construction. After identifying suitable pallets, the next step is cleaning them. This involves removing any dirt, debris, and loose staples or nails. A stiff brush, soap, and water are effective for removing surface dirt. For stubborn stains, a pressure washer can be used, but caution must be exercised to avoid damaging the wood. Allow the pallets to dry completely before proceeding to the next stage.

After cleaning and drying, the pallets will need to be sanded. This step is crucial for creating a smooth surface that is safe to handle and aesthetically pleasing. Use a coarse-grit sandpaper (e.g., 80-grit) to remove any rough edges and splinters. Follow this with a medium-grit sandpaper (e.g., 120-grit) to further refine the surface. Finally, use a fine-grit sandpaper (e.g., 220-grit) to achieve a smooth, even finish. Power sanders can significantly expedite this process, but manual sanding is also effective. Always wear a dust mask and eye protection when sanding to protect against airborne particles.

Designing and Constructing the Table Frame

With the pallets prepared, the next step is to determine the desired dimensions and design of the table. Consider the intended use of the table and the available space on the patio or deck. A simple design involves using a single pallet as the tabletop and attaching legs to the underside. More elaborate designs can incorporate multiple pallets to create a larger tabletop or incorporate storage space. Before cutting or assembling any pieces, create a detailed sketch or plan of the table. This will help to visualize the finished product and ensure that all measurements are accurate.

If the desired table size exceeds the dimensions of a single pallet, multiple pallets can be joined together. To do this, align the pallets side-by-side and secure them using wood screws or nails. Apply wood glue to the joining surfaces for added strength and stability. Clamps can be used to hold the pallets in place while the glue dries. Reinforcing the joints with metal brackets or additional pieces of wood can further enhance the table's structural integrity.

Attaching legs to the pallet tabletop is a straightforward process. Pre-made table legs can be purchased from hardware stores, or legs can be fashioned from additional pieces of pallet wood. When using pallet wood for the legs, ensure that the pieces are structurally sound and of equal length. Attach the legs to the underside of the tabletop using wood screws and wood glue. For added stability, consider adding cross braces between the legs. These braces can be made from pallet wood and attached to the legs using screws or nails. A sturdy table frame is essential for ensuring the longevity and usability of the finished product.

Optionally, a lower shelf can be incorporated into the table design. This shelf can be constructed from pallet wood and attached to the legs using screws or nails. A lower shelf provides additional storage space for books, magazines, or other outdoor essentials. Consider the placement and dimensions of the shelf when designing the table frame to ensure that it is both functional and aesthetically pleasing.

Finishing and Protecting the Table

Once the table frame has been assembled, the final step is to finish and protect the wood. This involves applying a sealant or stain to protect the wood from the elements and enhance its appearance. Before applying any finish, ensure that the table surface is clean and dry. Remove any dust or debris with a tack cloth.

A variety of finishes can be used to protect the pallet table. Exterior-grade paints, stains, and sealants are all suitable options. When selecting a finish, consider the desired aesthetic and the level of protection required. Paints provide a wide range of color options and offer good protection against moisture and UV radiation. Stains allow the natural wood grain to show through and can be used to enhance the color of the wood. Sealants provide a clear, protective coating that protects the wood from moisture and prevents it from cracking or warping.

Apply the chosen finish according to the manufacturer's instructions. Multiple coats may be necessary to achieve the desired level of protection. Allow each coat to dry completely before applying the next. Use a brush, roller, or sprayer to apply the finish evenly. For a smoother finish, consider sanding lightly between coats with a fine-grit sandpaper. Proper application of a finish is essential for ensuring the longevity and appearance of the pallet table.

To further protect the table from the elements, consider applying a waterproof sealant to all surfaces, including the underside. This will help to prevent moisture from penetrating the wood and causing rot or decay. Reapply the sealant periodically, as needed, to maintain its protective properties.

After the finish has dried completely, the pallet table is ready for use. Place the table on a level surface and add any desired accessories, such as cushions, umbrellas, or tablecloths. Regular maintenance, such as cleaning and reapplying sealant, will help to prolong the life of the table and keep it looking its best. By following these steps, a durable and attractive outdoor table can be created from recycled pallets, adding a unique and sustainable touch to any outdoor space.